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Food Process Design I
What is the ''Stefan-flux''?
Under which diffusion conditions does it occur and how does it affect the diffusion?
Stefan-flux is a compensating volume flow. The difference in the volume flux from one side to the other is leading to a pressure difference which leads to a flow which is interfering with the diffusion process.
It can occur through:
Single sided diffusion:
One sided exchange of one component through a semi-permeable wall or away from a source (e.g. dry ice sublimating, water evaporating)
Non equimolar diffusion:
Exchange of any non equal amount (volume) of substances in inverse directions of two components (e.g. coke made out of coal)
Food Process Design I
Which type of heat exchanger do you use for a system containing large particles?
CSTR (continuous stirred tank reactor)
Food Process Design I
How does the heat transfer coefficient in a tube change over the length and why?
not sure
When the fluid enters the tube, the flow profile is a "block" (no difference between wall and centre velocity). Therefore the transfer coefficient is higher (?) at that point (beginning of tube). Later on, the flow profile changes to a parabolic (curve like) shape with different velocities at the wall and the centre. This then leads to a different coefficient than from the beginning.
Does that sound right?
Food Process Design I
How does the sorption isotherm shift for a higher temperature and why?
The shift is to a higher aw value with the same product moisture (with higher temperature). This is because warmer air can hold more water than cold air, due to a higher binding energy.
Food Process Design I
Explain the process steps and stages during freeze drying. Does the vacuum pump need to be running during the entire process?
1) Freezing --> freezing rate influences crystal size
2) Drawing vacuum
3) Apply heat for drying by heating plates (--> sublimation ice)
4) Discharge
Vacuum pump doesn't need to be running during the entire process, only when pressure is getting higher again (but just to be sure: let it run all the time)
Food Process Design I
Which water activity is desired to have a microbiological stable product?
0.63 in general
(0.7 molds, 0.75 yeasts, 0.8 bacteria)
Food Process Design I
What is the desired water activity of most food powders and why?
For most food powders a aw value of 0.3 is desired, because here all the reactions are at the lowest point
Food Process Design I
What do you need to solve a partial different equation of first, second and third order?
separation of the variables; first order system; initial and boundary conditions
Food Process Design I
What kind of mass transfer mechanisms are there?
Name dryers with that heat transfer technology.
Convection:
-tray/ cabinet dryer
-fluid bed dryer
-spray dryer
-tunnle dryer
Contact/conduction:
-drum dryer
-freeze dryer
-mixer dryer
Radiation:
-freeze dryer
Food Process Design I
What type of heat exchanger do you use for products with high solid contents?
CSTR (continuous stirred tank reactor)
Food Process Design I
Why are there deviations from the ideal behaviour of diffusion in food?
complex structure (muliphasees, gels, ...)
- intermolecular interactions
- variation of the chemical composition
- parallel chemical reactions
-> matrices can change during storage and processing
=> not ideal condition => instative processes ?
Food Process Design I
Why do plate heat exchangers have a "wavy" surface? What are the advantages and disadvantages of that?
target: high heat transfer, low pressure drops? -> depends on the geometry
Corrugated structure leads to a resistance to flow (with high friction loss) due to the narrow path between the plates. Therefore, there is a large pressure capacity and the flow becomes turbulent along the path. This requires more pumping power than the other types of heat exchangers. A higher pressure leads to a higher heat transfer, both depend on a the corrugated angle
pros: homogeneous flow profil (turbulent flow), higher heat transfer, lower pressure drop?
cons: high friction loss, requires high pumping power
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